How To: Upgrade Steering on the Big Rig

This particular install replaces the Jackson Factory installed Smart Track foot brace steering system. This article explains how to upgrade the steering on the Big Rig utilizing the Sea-lect Designs Toe Pilot foot braces. Using The Toe Pilot system you will simply angle the pedals like you would press a gas or brake pedal on a car to steer the rudder or electric motor. This eliminates the entire track sliding and one knee bent and one straight. Your entire day of fishing will be much more comfortable after this upgrade!

Illustrated in the video this upgrade is a semi advanced install but not an extremely difficult one. This upgrade will also work with the big rig stock Tru-Course rudder. This install conforms to the Torqeedo Ultralight 403 motor steering.

If your big rig does not have a steering kit factory installed Sea-lect Designs does manufacture a full Thru Hull Tru Course Rudder Kit which includes the toe pilot foot braces. The additional part if the install will be running the rudder cable tubing through the kayak.

Video of the install!

This article is the install breakdown and How To.

Tools Needed for full install:

• 3/8″ socket
• 1/4″ Ratchet
• 3/8″ Open end box wrench
• Short Philips head screwdriver
• Hex Key Set
• Pry Tool
• Drill
• Drill Bits
• Diagonal Wire Cutters
• Needle Nose Pliers
• Heat Gun
• Razor Blade

Parts & Materials Needed:

• Sea-Lect Designs Toe Pilot Foot Braces K747205-1
• Sea-Lect Designs Cable Adjusters K747260-1
• 30 feet of stainless steel rudder cable
• Heat Shrink Tubing
• 8 Swedges or Cable Crimps
• Lexel or Marine Goop
• 2 9″ Lengths of 3/16″ Bungee Chord
• #10 x 24 1 1/4″ Long Philips head bolt (Hardware Store)
• #10 Washer (Hardware Store)

For Torqeedo Setup:

• 3/16″ Carabeners with eye

Install Instructions:

Removing Existing Smart track System Foot Braces Start with the front bolt. Using a 3/8″ socket with a 1/4″ drive and a Short Philips head screw drive remove the thru hull nut and bolt . Slide the foot brace forward to reveal the rear screw. Now remove the it with a Philips head screw driver. Slide off the back plate and now remove the cable from the foot brace using the 3/8″ socket. Cut the terminal connector from the end of the cable and remove the cable from the stern leaving the tubing in place.

Now you will need to remove the rivet that holds the cable tubing in place as it is int he area of where the new track will be installed. Using a drill bit drill out the center of the rivet until the flange falls off. The back portion of the rivet will fall inside the hull. Patch this hole using a plastic weld or Lexel caulk adhesive.Now using the #10 X 24 – 1 1/4″ bolt and #10 washer dab a drop of thread lock then fasten the left track to the right side of the kayak to the threaded insert. This will allow you to align the track and drill the new front hole. Once the hole is drilled using the #10 x 24 – 1″ bolt washer and nut fasten securely to the kayak.  The tracks have to be installed upside down in order to reuse the threaded insert. If you would like to mount the tracks the intended way you will need a rigging bullet as it is impossible to reach the rear area of the track to fasten with a thru bolt.

Now once the track is installed repeat the same steps on  the opposite side.

To run the cable.

Run the cable through the cable adjuster first then under the pedal is a hole run through the hole front to back then wrap it around in the groove then through the metal adjuster pulley at the top and then back to the rudder cable tubing which you will then run the cable through to the stern of the kayak. The cable wraps around the toe pilot like an ‘S’ pattern shape.

Once at the stern you will now connect the cable to your factory installed Tru-Course Rudder or in this cast to the Torqeedo steering bracket. Make sure the rudder or motor is centered at the same time the Toe Pilot pedal should be at 90 degrees to the kayak deck. This is to be center for both sides.

Now terminate the end at the cable adjuster by looping the cable through (2) swedges and crimping. Remove the tag end of cable using the diagonal wire cutters. Slide heat shrink tubing over and heat to protect the cut end and the swedges.

Refer to the image above for completed install.

Disclaimer:

Installing hardware may cause damage and/or void manufacturer warranties.  ThePlasticHull.net its authors or any other source of information on this website is in no way responsible for your actions nor any type issues or damage that may occur.  The information provided on this website is a free reference guide only. The authors of all information, sponsors and the owners of the website that host this information are not liable for any problems or issues that arise from the use of this information. Users of this information hereby acknowledge that all use of this information is done by their own free will, at their own sole risk, understanding that destruction of property, injury, or death could occur.

Since the Cuda 14 was released by Jackson Kayak paddlers have expressed that they felt the Smart Track Rudder was too small for the boat. There is now a solution for that.  The SEA-LECT Designs Trucourse Rudder system. The function of the rudder on a kayak is to increase the tracking in windy situations.  As the paddler adjusts the rudder to compensate for the wind keeping the kayak straight will save the paddler energy.

The Jackson Kayak Cuda 14 used in this modification write up had a factory installed Smart Track rudder system at the time of purchase.
It is possible to use the factory installed steering components and line to raise/lower the rudder with a few slight modifications. ThePlasticHull.net  at this time would recommend that you order your kayak from your local Jackson Kayak Dealer without a rudder system installed and that you would do the entire install with SEA-LECT Designs rudder kit following that kits specific manufacturers instructions until and if this rudder system is ever becomes an option from the Jackson Kayak factory. Your local dealer may also have a shop where they may be able to provide the service to install the rudder kit for an additional charge.

This modification will vary from a full kit install being that there was no need to install sliding foot braces steering cables or trim lines plus run all the tubing these cables and lines require to travel through. Merely this was done to see if the system would work on the Cuda 14.

The Diagram to the left shows the location of the factory trim line and then the modified location to work with the SEA-LLECT Designs Rudder.

The new drilled hole is 2 inches from the center line of the edge of the hatch depression to the center line of the drilled hole for the trim line tubing & rope itself. This is only necessary of modifying a Cuda with a factory rudder installed.

Also depicted is the factory installed steering cable and rudder cable. The location of the steering cable does not need to be modified here. Only the connecting hardware needs to be removed. This is done simply by removing the cotter pin pushing the cable inside the mounting bracket and removing the sedge inside. This will free the cable and allow it to be removed.

The SEA-LECT Designs rudder has an innovative way of  fastening the steering cables. Using an Hex Key tool remove 2 screws each to remove the covers on each side. By loosening up the clamp screw and running the steering cable to the center and then to the rear and tightening down just a little bit.  You will need to center the tracks to the rudder to do this slide the tracks even with the track and this will be your center point. Pull the cable through the rudder till taught but not to move the track off center. Then tighten down the clamp screw.

The image above shows the location of the trim line and the new hole drilled along with the 1/4″ wire hanger and stainless steel screw. The existing hole that the trim line penetrated at the stern was just filled with a bead of Lexel. Now to change out the trim line function. Remove the screw at the front of the existing line. If your Cuda has not had a factory installed rudder there should be a plastic screw in this place. Replace this with a screw or if rudder package is installed use the existing screw but add a rigging hook. This will be for the trim line to loop over when the rudder is in the up position. Untie the bungee from the trim line. Now you will pull the trim line to the bow until the rudder is in the up position. This is where you will tie a non slipping loop knot so when looped around the rigging hook the rudder stays in the up position. Now to lower the rudder simply pull the loop off the hook letting it go. The rudder will slide down.

Below is the modified rudder trim control. By releasing the loop from the hook the rudder will go down. By pulling the trim line and hooking the loop the rudder goes up and locks.

The rudder also has an adjustable depth control. You may want to adjust the height when fishing flats and shallow areas then adjust it down for deeper water. Also for best performance the rudder should not be pulled all of the way up and forward. It could cause the rudder to get stuck in the up position. You may want to tie a knot in the trim line at the stern of the kayak to stop the rudder from being pulled too far.

Disclaimer:

Installing hardware may cause damage and/or void manufacturer warranties.  ThePlasticHull.net its authors or any other source of information on this website is in no way responsible for your actions nor any type issues or damage that may occur.  The information provided on this website is a free reference guide only. The authors of all information, sponsors and the owners of the website that host this information are not liable for any problems or issues that arise from the use of this information. Users of this information hereby acknowledge that all use of this information is done by their own free will, at their own sole risk, understanding that destruction of property, injury, or death could occur.