Waterproof Kayak Battery Box Mods & Upgrades

This article illustrates how to modify and wire a 12V plug port and a USB receptacle for charging electronic devices such as cell phones and running GoPro’s with out an internal battery for an all day charge. Using the existing waterproof battery box from a previous article we will first replace the 12V 12 aH Sealed Lead Acid (SLA) Battery. See SLA or LFP Accessory Battery for your Kayak write up for the differences in batteries and pros/cons of both. I have opted to now use a LFP battery for its long list of great qualities.

Products & materials you will need.

• About two feet each red & black of 16ga shielded copper electrical wire
• (10) Spade Connectors (Blue 14 – 16ga)
• (1) 3 Way Female Double Male Spade Connector
• (2) Inline Fuse Holder w/ 16ga wire
• (2) 3 – 5 amp fuses (Most fish finder electronics recommend 3 amp)
• (1) 12V Marine Power Outlet
• (1) 12V Double USB Receptacle
• (1) Hopkins 2 pole plug (For Fish Finder Connection)
• (1) On Off Switch (I used a stainless steel product to last with the salt water)
• (3) Butt Connectors

Wiring Diagram 8X11

Instructions:

• First thing you will do is remove the existing battery and all of the wiring in the box. We are going to replace everything inside. Keep the cable gland as it will be reused.
• Using a hole saw drill match up the diameter to the outside of the hole saw with the two receptacles. Try to keep the holes even and equal distance apart for aesthetic reasons. After drilling the holes trim the excess from the edge of the holes. Set the receptacles and tighten the collar down.
• Drill a hole using a hole saw that matches the diameter of the switch in your desired location. Make sure the internal protrusion will not interfere with the battery or the 12V receptacles. Install the switch.
• Now we will splice 2 wires together to connect the negative side and the positive sides of the receptacles together. Make one for each RED and BLACK.
• Connect the spade connectors to the correct terminals on the receptacles + with + and – with -.

• Using a butt connector connect the RED + wire from the Fish Finder Plug to one inline fuse.
• Using the 3 Way Female to 2 Male connector connect the Two Inline Fuses to the Male ends and the White 12V Positive from the switch with a male spade to the female end on the 3 way its good to tape this connection with electrical tape or purchase a insulated connector.
• Connect the Red + wire from the switch using a female spade connector to the battery.
• Connect the BLACK – wires by crimping on a female spade connector from the 12V receptacles, the 12V Fish Finder connection and the black wire from the switch together. Simply twist the (3) wires together feed into the hole on the connector and crimp using the crimping tool.
• Then Connect the Female Spade with the (3) black wires to the – Negative side of the battery.

Upon Completion:

Test by pressing the switch to the ON position. The LED Indicator should light up. Test all receptacles and that the fish finder powers up. You now have a portable waterproof kayak battery box with the option to run additional lighting on your kayak, Charge electronics, and run cameras VIA USB power.

This concludes the Kayak Battery Box modifications & Upgrades article. Please leave comments on your thoughts!

SLA or LFP Accessory Battery for your Kayak

In a short period of time Fishing kayaks in most cases a single user vessel have begun using many of the electronics that power boats use. Portable power has become a necessity. Running Fish Finders on a battery pack of AA batteries is a thing of the past. In the present we have Fish Finder/Chart Plotter combos, kayak lighting, and  the ability to charge battery powered devices while away from home is important.

Previously we built a waterproof battery box for a fish-finder/chart plotter. Since then there have been many advancements in batteries. This article explains the difference between the traditional Sealed Lead Acid Battery (SLA) and the latest Lithium-iron-phosphate battery (LFP). Here I list the pros and cons of both. You make the decision!

A SLA battery

SLA Battery Pros:

• Inexpensive (Economically Friendly)
• Fully Sealed Package
• Rechargeable
• Recyclable

SLA Battery Cons:

• Poor weight-to-energy (8 lbs 12aH)
• Cannot be stored in a discharged condition
• Inconstant discharge voltage
• Limited number of full discharge cycles
• Lifespan (300 charge cycles)
• Sulfation
• Memory
• Not Environmentally Friendly
• Contains Lead

There are many cons to the SLA battery for use on a kayak the first being weight. The 12aH SLA will weigh in at 8 lbs. That’s a lot of weight to travel with on any kayak. Battery life is another issue you may get a season or two total out of the lifespan.

New and improved Lithium-iron-phosphate batteries (LiFePO4 or LFP) are slowly replacing Traditional SLA batteries. Although still pricey LFP batteries have many advantages over the previous generation technology of SLA’s.

LFP Battery Pros:

• Excellent Weight-to-energy (3.5 lbs 12aH)
• Very constant discharge voltage
• Low Discharge Rate compared to SLA
• Rechargeable
• No Memory (Can Be fully Discharged without cell damage)
• Lifespan (2000+ charge cycles 5-10+ years)
• Recyclable
• Thermal and chemical stable aka Safer (as opposed to Lithium Ion cells)
• No Environmental Thermal concerns (provides maximum output at hot or cold temps)

LiFePO4 Battery Cons:

• Cost (Expensive)
• Contains Phosphates

Looking forward to this conversion. Will report on the experience in the near future.

This new Electronics Battery Box will accommodate a large 12v 12Ah sealed battery.  Before drilling holes in a dry box make sure your box will fit through the hatch on your kayak.

Dimensions of the battery

Length 5.94 inches

Width 3.86 inches

Height 3.74 inches

Weight 7.95 lbs

You can find these batteries new on ebay for $20 – $30. The higher amp hour is good for running fish finder chart plotter combos with color screens. These use a higher amount of amps than the black & white units the 7.5 Ah batteries just don’t perform as well for a full day of fishing.

List of Materials:

• 1 Battery as mentioned above $23.00 ebay
• 1 Dry box that will accommodate the size of the battery $23.00 ebay
• 1 Small Cable Gland $1.00
• 1  Wire with inline waterproof connector (4 wire 4 pin) Possible future lighting or other accessories $4.80 Amazon
• 2 inline heat shrink inline wire crimp connectors
• 1 3″ piece of adhesive 1/2″ heat shrink tubing

Tools:

• Drill
• Heat Gun
• Wire Crimps/Strippers
• Drill bits/ Step Drill Bit

Install: 

Using pipe insulation fit the battery to the box. This will hold the battery in place so it doesn’t bounce around. Next drill a pilot hole using a 1/8″ drill bit. This will be the location of the cable penetration. You can pick pretty much any side. I would say avoid the top the bottom and the back. In this install I opted for the front under the handle. Once the pilot hole is drilled use the step drill bit to ream out the hole until the cable gland will thread in.

Once the cable gland is installed slide the cable with the connector through from the exterior. You will now pick 2 wires from the 4 to pair.  Use the two inline heat shrink connectors Crimp and heat the one side to seal. Now slide over the 3 inch piece of adhesive heat shrink tube. Connect the inline fuse wire and the ground wire. Attach the terminal ends and your DIY waterproof electronics battery box is complete.

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